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EV BIKE CHASSIS

  • E-Bike Frame is a complex geometry therefore, it is redesigned using reverse engineering.

  • A 3D scanner with an accuracy of 3 - 30 microns is used for this process.

  • The quick design process is executed, and finally, an accuracy of 95% is achieved in the CAD model.

3D scanned and reverse-engineered EV bike chassis with a 95% accuracy CAD model.
Robot designed for coconut harvesting with a simulated frame tailored for agricultural tasks.

OPTIMIZED SWING ARM

  • The Swing arm assembled with engine and the rear wheel has been optimized for weight reduction using an AI tool called Generative Design.

  • Using this tool many optimized designs are created and also each design is analyzed individually. Where based on the results the best design has been selected.

  • By using generative design method, the weight is reduced up to 43%.

  • In this study two designs has been produced, one is before optimization and another one is after optimization of Swing arm.

INDUSTRIAL PAINT BOOTH

  • The structure presents the paint booth used in aeronautical applications.

  • Where this paint booth has a higher range capacity, two blowers are used for faster operations.

Retractable roof system with double chamber, showcasing material, structure, and mechanism optimizations leading to 67% cost
Propeller with boss cap fins (PBCF) design, demonstrating 87.8% reduction in cavitation caused by hub vortex.

COCONUT HARVESTER ROBOT

  • The robot has been designed in the agriculture domain for coconut harvesting.

  • And the robot frame has been simulated according to the work during the harvesting.

RECTANGLE ROOF

  • Advancement in Retractable Roof system with Double chamber.By modifying material, structure & mechanism for an economical and reliable product.

  • This project undergoes CAD modeling and various simulation tests for refinement in design and mechanism.

  • The material cost has been reduced to 67%.

  • And Weight of the system has been optimized to 72.3% from the original system.

Optimized swing arm for an e-bike, showing weight reduction up to 43% using generative design
Large industrial paint booth with enhanced capacity and two blowers for faster operations, used in aeronautical applications

REDUCTION OF CAVITATION IN PROPELLER BLAD

  • 87.8% Cavitation is controlled using Propeller boss cap fins PBCF design added behind the Propeller.

  •  The formation of cavitation due to the hub vortex on the Propeller has been prevented.

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